Unixplore Electronics specializes in one-stop turnkey manufacture and supply for Industrial Power Supply PCBA in China since 2008 with certification of ISO9001:2015 and PCB assembly standard IPC-610E,which is widely used in various industrial control equipments and automation systems.
The Importance of Choosing the Right Industrial Power Supply PCBA Manufacturer
UNIXPLORE Electronics is proud to offer you Industrial Power Supply PCBA, Our goal is to ensure that our customers are fully aware of our products and their functionality and features. We sincerely invite new and old customers to cooperate with us and move towards a prosperous future together. When it comes to industrial power supply printed circuit board assembly (PCBA) manufacture, choosing the right manufacturer is crucial. The quality of the industrial power supply PCBA can ultimately determine the reliability and safety of the end-product. here we will discuss the importance of choosing the right industrial power supply PCBA manufacturer.
Reliability
The reliability of industrial power supply PCBA is critical. In industrial applications, power supply failures can result in costly downtime and equipment damage. When choosing a manufacturer, it is essential to ensure they have a proven track record of producing reliable and high-quality power supply PCBAs. This can be achieved through checking customer reviews and ratings and reading testimonials from satisfied clients.
Quality
The quality of industrial power supply PCBA plays a vital role in the safety of the equipment and the facility. The use of low-quality or counterfeit components can result in power surges, failure, and even fire hazards. Choosing a reputable manufacturer that uses high-quality components and follows strict quality control processes can mitigate these risks.
Customization
Every industrial application may have unique requirements when it comes to power supply PCBA design and manufacture. It is essential to work with a manufacturer that can customize the design and manufacture PCBAs that meet the specific requirements of your application. Customization can help improve the reliability, reduce downtime, and increase the lifespan of the equipment.
Cost-effectiveness
The cost-effectiveness of industrial power supply PCBA manufacture should not be overlooked. While it may be tempting to opt for the cheapest option available, this may ultimately result in higher costs in the long run, due to product failures and downtime. A reputable manufacturer may offer competitive pricing for high-quality PCBA manufacture.
Technical support
The importance of technical support cannot be overstated when it comes to industrial power supply PCBA. A reputable manufacturer should offer technical support to help with any issues related to the power supply PCBA. This can help reduce downtime, costs, and equipment damage.
In conclusion, choosing the right industrial power supply PCBA manufacture is critical for ensuring the reliability and safety of the equipment. Factors such as reliability, quality, customization, cost-effectiveness, and technical support should be considered when choosing a manufacturer. By taking the time to research and carefully selecting a reputable manufacturer, you can ensure the success and efficiency of your industrial application.
Parameter | Capability |
Layers | 1-40 layers |
Assembly Type | Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT) |
Minimum Component Size | 0201(01005 Metric) |
Maximum Component Size | 2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm) |
Component Package Types | BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc. |
Minimum Pad Pitch | 0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA |
Minimum Trace Width | 0.10 mm (4 mil) |
Minimum Trace Clearance | 0.10 mm (4 mil) |
Minimum Drill Size | 0.15 mm (6 mil) |
Maximum Board Size | 18 in x 24 in (457 mm x 610 mm) |
Board Thickness | 0.0078 in (0.2 mm) to 0.236 in (6 mm) |
Board Material | CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc. |
Surface Finish | OSP, HASL, Flash Gold, ENIG, Gold Finger, etc. |
Solder Paste Type | Leaded or Lead-Free |
Copper Thickness | 0.5OZ – 5 OZ |
Assembly Process | Reflow Soldering, Wave Soldering, Manual Soldering |
Inspection Methods | Automated Optical Inspection (AOI), X-ray, Visual Inspection |
Testing Methods In-House | Functional Test, Probe Test, Aging Test, High and Low Temperature Test |
Turnaround Time | Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days |
PCB Assembly Standards | ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll |
1. Automatic solderpaste printing
2. solderpaste printing done
3. SMT pick and place
4. SMT pick and place done
5. ready for reflow soldering
6. reflow soldering done
7. ready for AOI
8. AOI inspection process
9. THT component placement
10. wave soldering process
11. THT assembly done
12. AOI Inspection for THT assembly
13. IC programming
14. function test
15. QC Check and Repair
16. PCBA conformal coating Process
17. ESD packing
18. Ready for Shipping
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