What is Ventilator PCBA controller unit?
As a professional manufacturer, Unixplore Electronics would like to provide you high quality ventilator PCBA, together with the best after-sale service and timely delivery.
The ventilator circuit board is one of the core components of the ventilator equipment. It is responsible for controlling the operation of the ventilator, monitoring patients' breathing status and physiological parameters, and providing necessary treatment and nursing functions.
It is usually composed of a power board, a control board, and a sensor board. The power board is responsible for providing power to system; The control board is responsible for controlling the operation and monitoring of the patient's state of the ventilator, while the sensor board is responsible for collecting patients' breathing status and physiological parameters.
When designing and producing respiratory machine circuit boards, the following factors need to be considered:
Safety: It requires high safety and stability to avoid accidents. Therefore, the selection and circuit design of components require strict security testing and verification.
Performance: It needs to have high performance and reliability to ensure the normal operation and accurate monitoring of the ventilator.
Compatibility: It needs to be compatible with other components of the ventilator to ensure the normal operation of the entire ventilator.
Cost: On the premise of satisfying performance and security, the cost of circuit board needs to be considered to reduce the cost of the entire ventilator.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!
Ventilator PCBA Manufacture
* PCB file and parts list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery
Unixplore PCB & PCB Assembly Capability
Parameter
|
Capability
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Layers
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1-40 layers
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Assembly Type
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Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
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Minimum Component Size
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0201(01005 Metric)
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Maximum Component Size
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2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
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Component Package Types
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BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
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Minimum Pad Pitch
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0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
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Minimum Trace Width
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0.10 mm (4 mil)
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Minimum Trace Clearance
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0.10 mm (4 mil)
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Minimum Drill Size
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0.15 mm (6 mil)
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Maximum Board Size
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18 in x 24 in (457 mm x 610 mm)
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Board Thickness
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0.0078 in (0.2 mm) to 0.236 in (6 mm)
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Board Material
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CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
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Surface Finish
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OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
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Solder Paste Type
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Leaded or Lead-Free
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Copper Thickness
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0.5OZ – 5 OZ
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Assembly Process
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Reflow Soldering, Wave Soldering, Manual Soldering
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Inspection Methods
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Automated Optical Inspection (AOI), X-ray, Visual Inspection
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Testing Methods In-House
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Functional Test, Probe Test, Aging Test, High and Low Temperature Test
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Turnaround Time
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Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
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PCB Assembly Standards
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ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll
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Unixplore Value-Added EMS Service
● IC pre-programming service with file in format of HEX,ELF and BIN.
● Ventilator PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance
PCBA Production Procedure
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1. Automatic solderpaste printing
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2. solderpaste printing done
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3. SMT pick and place
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4. SMT pick and place done
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5. ready for reflow soldering
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6. reflow soldering done
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7. ready for AOI
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8. AOI inspection process
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9. THT component placement
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10. wave soldering process
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11. THT assembly done
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12. AOI Inspection for THT assembly
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13. IC programming
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14. function test
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15. QC Check and Repair
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16. PCBA conformal coating Process
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17. ESD packing
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18. Ready for Shipping
Packaging
For PCBA
For Finished Product
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