Unixplore Electronics is a Chinese company that has been focusing on creating and producing first-class Electric Water Heater PCBA for commercial and residential application since 2008. We have certifications to ISO9001:2015 and IPC-610E PCB assembly standards.
Unixplore Electronics has been committed to High quality Electric Water Heater PCBA design and manufacture for commercial and residential application since we built in 2011 with ISO9000 certification and IPC-610E PCB assembly standard.
Electric water heater PCBA (Printed Circuit Board Assembly) is an electronic circuit board that controls the heating of water in an electric water heater. It is responsible for regulating the temperature of the water, monitoring the heating elements, and ensuring that the water heater operates safely. The PCBA typically consists of electronic components such as microcontrollers, sensors, relays, and power transistors, which work together to maintain the desired water temperature.
The PCBA serves as the "brain" of the electric water heater, allowing it to heat water efficiently, with precise temperature control and safety features to prevent overheating or malfunctions. The PCBA is manufactured using state-of-the-art technology, and undergoes rigorous testing to ensure its reliability, performance, and durability.
Parameter | Capability |
Layers | 1-40 layers |
Assembly Type | Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT) |
Minimum Component Size | 0201(01005 Metric) |
Maximum Component Size | 2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm) |
Component Package Types | BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc. |
Minimum Pad Pitch | 0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA |
Minimum Trace Width | 0.10 mm (4 mil) |
Minimum Trace Clearance | 0.10 mm (4 mil) |
Minimum Drill Size | 0.15 mm (6 mil) |
Maximum Board Size | 18 in x 24 in (457 mm x 610 mm) |
Board Thickness | 0.0078 in (0.2 mm) to 0.236 in (6 mm) |
Board Material | CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc. |
Surface Finish | OSP, HASL, Flash Gold, ENIG, Gold Finger, etc. |
Solder Paste Type | Leaded or Lead-Free |
Copper Thickness | 0.5OZ – 5 OZ |
Assembly Process | Reflow Soldering, Wave Soldering, Manual Soldering |
Inspection Methods | Automated Optical Inspection (AOI), X-ray, Visual Inspection |
Testing Methods In-House | Functional Test, Probe Test, Aging Test, High and Low Temperature Test |
Turnaround Time | Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days |
PCB Assembly Standards | ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll |
1. Automatic solderpaste printing
2. solderpaste printing done
3. SMT pick and place
4. SMT pick and place done
5. ready for reflow soldering
6. reflow soldering done
7. ready for AOI
8. AOI inspection process
9. THT component placement
10. wave soldering process
11. THT assembly done
12. AOI Inspection for THT assembly
13. IC programming
14. function test
15. QC Check and Repair
16. PCBA conformal coating Process
17. ESD packing
18. Ready for Shipping
Delivery Service
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