Unixplore Electronics specializes in one-stop turnkey manufacture and supply for high quality Electronic Speed Controller PCBA in China since 2008 with quality certification of ISO9001:2015 and PCB assembly standard IPC-610E.
As a professional manufacturer, UNIXPLORE Electronics would like to provide you high quality Electronic speed controller PCBA, together with the best after-sale service and timely delivery.
Electronic speed controllers are widely used in various motor-based applications. These controllers enhance the performance of the motor by finely regulating the motor's rotational speed. Electronic speed controller PCBA plays a crucial role in not only controlling the speed of the motor but also protecting the device from any damage caused due to overload or overcharging. In this article, we will discuss more about electronic speed controller PCBA manufacture and the benefits of using them.
Electronic speed controller PCBA manufacturing involves several stages such as designing, PCB fabrication, component installation, and circuit testing. The PCB design process involves using software tools to create a schematic of the circuit and then creating the PCB layout. It is essential to make sure that the design is optimized for the use case and that the PCB layout is printed with high precision.
During the PCB fabrication stage, the circuit board is manufactured by using various processes such as etching, drilling, laminating, and soldering. Component installation is the next stage, wherein the electronic components are mounted onto the PCB. This stage requires a high level of precision and accuracy to prevent any component damage or error.
Once the components are installed, the circuit is tested to ensure that it functions as per the specifications. The testing process includes various tests such as functional testing, signal testing, and compatibility testing. Once all tests have been performed and the circuit is functioning optimally, the board is ready for final assembly.
Benefits of using electronic speed controller PCBA in motor-based applications are numerous. Firstly, the circuit provides consistent and precise motor speed regulation, leading to improved performance of the device. Secondly, the electronic speed controller PCBA protects the motor and connected devices from damage that can be caused by overheating, overloading, or overcharging. Finally, the small form factor of the PCB allows for easy installation and integration into motor-based products.
In conclusion, electronic speed controller PCBA manufacture is a crucial process in the production of high-quality motor-based products. The precision and accuracy required in this manufacturing process ensure that the final product is reliable and successful in the market. If you are looking for a reliable electronic speed controller PCBA manufacturer, consider contacting a reputable PCB manufacturer that has experience in producing top-quality electronic speed controllers.
Parameter | Capability |
Layers | 1-40 layers |
Assembly Type | Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT) |
Minimum Component Size | 0201(01005 Metric) |
Maximum Component Size | 2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm) |
Component Package Types | BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc. |
Minimum Pad Pitch | 0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA |
Minimum Trace Width | 0.10 mm (4 mil) |
Minimum Trace Clearance | 0.10 mm (4 mil) |
Minimum Drill Size | 0.15 mm (6 mil) |
Maximum Board Size | 18 in x 24 in (457 mm x 610 mm) |
Board Thickness | 0.0078 in (0.2 mm) to 0.236 in (6 mm) |
Board Material | CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc. |
Surface Finish | OSP, HASL, Flash Gold, ENIG, Gold Finger, etc. |
Solder Paste Type | Leaded or Lead-Free |
Copper Thickness | 0.5OZ – 5 OZ |
Assembly Process | Reflow Soldering, Wave Soldering, Manual Soldering |
Inspection Methods | Automated Optical Inspection (AOI), X-ray, Visual Inspection |
Testing Methods In-House | Functional Test, Probe Test, Aging Test, High and Low Temperature Test |
Turnaround Time | Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days |
PCB Assembly Standards | ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll |
1. Automatic solderpaste printing
2. solderpaste printing done
3. SMT pick and place
4. SMT pick and place done
5. ready for reflow soldering
6. reflow soldering done
7. ready for AOI
8. AOI inspection process
9. THT component placement
10. wave soldering process
11. THT assembly done
12. AOI Inspection for THT assembly
13. IC programming
14. function test
15. QC Check and Repair
16. PCBA conformal coating Process
17. ESD packing
18. Ready for Shipping
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