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Intelligent Lighting System PCBA
  • Intelligent Lighting System PCBAIntelligent Lighting System PCBA
  • Intelligent Lighting System PCBAIntelligent Lighting System PCBA
  • Intelligent Lighting System PCBAIntelligent Lighting System PCBA
  • Intelligent Lighting System PCBAIntelligent Lighting System PCBA

Intelligent Lighting System PCBA

Since 2008, Unixplore Electronics has been providing one-stop turnkey manufacture and supply services for high-quality intelligent lighting system PCBA in China. The company is certified with ISO9001:2015 and adheres to the PCB assembly standard of IPC-610E.

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Product Description

How to find a good EMS factory for Intelligent Lighting System PCBA?

If you are looking for a comprehensive selection of intelligent lighting system PCBA manufactured in China, Unixplore Electronics is your ultimate choice. Their products are priced very competitively and accompanied by top-notch after-sales service. Moreover, they have been actively seeking WIN-WIN collaborative relationships with customers from all over the world.

The intelligent lighting system Printed Circuit Board Assembly is an important part of the intelligent lighting system. It usually includes the main controller circuit, sensor circuit, output drive circuit and communication interface circuit.

The main controller circuit is the core of the entire intelligent lighting system. It is responsible for receiving signals from the sensor and control the output drive circuit based on these signals to regulate parameters such as the brightness and color of the lighting fixture. At the same time, the main controller circuit also needs to communicate with other devices through the communication interface circuit to achieve remote control and information sharing.

The sensor circuit is an important part of the intelligent lighting system. It usually includes light sensors, human sensors, temperature sensors, etc., which is used to detect parameters such as lightness, human activity, and temperature in the environment. The sensor circuit converts these parameters into a telecommunications signal and transmits it to the main controller circuit for processing.

The output drive circuit is the output part of the intelligent lighting system. It controls the brightness and color of the lighting fixture according to the instruction of the main controller circuit. The output drive circuit usually uses high -power semiconductor devices, such as MOSFET, IGBT, etc. to achieve efficient and stable output control.

The communication interface circuit is a bridge for communication systems to communicate with other devices. It can communicate with other devices through wired or wireless methods, such as RS485, ZigBee, WiFi, etc. The communication interface circuit is responsible for transmitting data of the main controller circuit to other devices and receiving data feedback from other devices to achieve remote control and information sharing.

In addition, the intelligent lighting system circuit board also needs to consider the following factors:
Energy -saving and environmental protection: The intelligent lighting system should have the function of energy -saving and environmental protection. By automatically adjusting the parameters such as brightness and color, the energy conservation and reduction of the impact on the environment.
Security: The intelligent lighting system requires security protection functions, such as overload protection, short -circuit protection, overvoltage protection, etc. to ensure the safe and stable operation of the system.
Scalability: The intelligent lighting system should have scalability in order to easily add new functions and equipment to meet changing needs.
Easy -to -use: The intelligent lighting system should be ease of use, so that users can easily operate and control the lighting system, and improve the use experience and quality of life.
In summary, the design of the circuit board of the intelligent lighting system needs to comprehensively consider the above factors, and adopts advanced circuit design and manufacturing processes to ensure the safety, reliability, efficiency and easy use of the system.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!

Intelligent Lighting System PCBA Manufacture

* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery

Unixplore PCB & PCB Assembly Capability

Parameter Capability
Layers 1-40 layers
Assembly Type Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
Minimum Component Size 0201(01005 Metric)
Maximum Component Size 2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
Component Package Types BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
Minimum Pad Pitch 0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
Minimum Trace Width 0.10 mm (4 mil)
Minimum Trace Clearance 0.10 mm (4 mil)
Minimum Drill Size 0.15 mm (6 mil)
Maximum Board Size 18 in x 24 in (457 mm x 610 mm)
Board Thickness 0.0078 in (0.2 mm) to 0.236 in (6 mm)
Board Material CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
Surface Finish OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
Solder Paste Type Leaded or Lead-Free
Copper Thickness 0.5OZ – 5 OZ
Assembly Process Reflow Soldering, Wave Soldering, Manual Soldering
Inspection Methods Automated Optical Inspection (AOI), X-ray, Visual Inspection
Testing Methods In-House Functional Test, Probe Test, Aging Test, High and Low Temperature Test
Turnaround Time Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
PCB Assembly Standards ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll

Unixplore Value-Added EMS Service

● IC pre-programming service with file in format of HEX,ELF and BIN.
● Intelligent Lighting System PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance

PCBA Production Procedure

  • Intelligent Lighting System PCBA

    1. Automatic solderpaste printing

  • Intelligent Lighting System PCBA

    2. solderpaste printing done

  • Intelligent Lighting System PCBA

    3. SMT pick and place

  • Intelligent Lighting System PCBA

    4. SMT pick and place done

  • Intelligent Lighting System PCBA

    5. ready for reflow soldering

  • Intelligent Lighting System PCBA

    6. reflow soldering done

  • Intelligent Lighting System PCBA

    7. ready for AOI

  • Intelligent Lighting System PCBA

    8. AOI inspection process

  • Intelligent Lighting System PCBA

    9. THT component placement

  • Intelligent Lighting System PCBA

    10. wave soldering process

  • Intelligent Lighting System PCBA

    11. THT assembly done

  • Intelligent Lighting System PCBA

    12. AOI Inspection for THT assembly

  • Intelligent Lighting System PCBA

    13. IC programming

  • Intelligent Lighting System PCBA

    14. function test

  • Intelligent Lighting System PCBA

    15. QC Check and Repair

  • Intelligent Lighting System PCBA

    16. PCBA conformal coating Process

  • Intelligent Lighting System PCBA

    17. ESD packing

  • Intelligent Lighting System PCBA

    18. Ready for Shipping


Packaging

For PCBA

Intelligent Lighting System PCBA
Intelligent Lighting System PCBA
For Finished Product

Intelligent Lighting System PCBA
Intelligent Lighting System PCBA

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