How to find a good EMS factory for Intelligent Lighting System PCBA?
If you are looking for a comprehensive selection of intelligent lighting system PCBA manufactured in China, Unixplore Electronics is your ultimate choice. Their products are priced very competitively and accompanied by top-notch after-sales service. Moreover, they have been actively seeking WIN-WIN collaborative relationships with customers from all over the world.
The intelligent lighting system Printed Circuit Board Assembly is an important part of the intelligent lighting system. It usually includes the main controller circuit, sensor circuit, output drive circuit and communication interface circuit.
The main controller circuit is the core of the entire intelligent lighting system. It is responsible for receiving signals from the sensor and control the output drive circuit based on these signals to regulate parameters such as the brightness and color of the lighting fixture. At the same time, the main controller circuit also needs to communicate with other devices through the communication interface circuit to achieve remote control and information sharing.
The sensor circuit is an important part of the intelligent lighting system. It usually includes light sensors, human sensors, temperature sensors, etc., which is used to detect parameters such as lightness, human activity, and temperature in the environment. The sensor circuit converts these parameters into a telecommunications signal and transmits it to the main controller circuit for processing.
The output drive circuit is the output part of the intelligent lighting system. It controls the brightness and color of the lighting fixture according to the instruction of the main controller circuit. The output drive circuit usually uses high -power semiconductor devices, such as MOSFET, IGBT, etc. to achieve efficient and stable output control.
The communication interface circuit is a bridge for communication systems to communicate with other devices. It can communicate with other devices through wired or wireless methods, such as RS485, ZigBee, WiFi, etc. The communication interface circuit is responsible for transmitting data of the main controller circuit to other devices and receiving data feedback from other devices to achieve remote control and information sharing.
In addition, the intelligent lighting system circuit board also needs to consider the following factors:
Energy -saving and environmental protection: The intelligent lighting system should have the function of energy -saving and environmental protection. By automatically adjusting the parameters such as brightness and color, the energy conservation and reduction of the impact on the environment.
Security: The intelligent lighting system requires security protection functions, such as overload protection, short -circuit protection, overvoltage protection, etc. to ensure the safe and stable operation of the system.
Scalability: The intelligent lighting system should have scalability in order to easily add new functions and equipment to meet changing needs.
Easy -to -use: The intelligent lighting system should be ease of use, so that users can easily operate and control the lighting system, and improve the use experience and quality of life.
In summary, the design of the circuit board of the intelligent lighting system needs to comprehensively consider the above factors, and adopts advanced circuit design and manufacturing processes to ensure the safety, reliability, efficiency and easy use of the system.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!
Intelligent Lighting System PCBA Manufacture
* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery
Unixplore PCB & PCB Assembly Capability
Parameter
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Capability
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Layers
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1-40 layers
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Assembly Type
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Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
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Minimum Component Size
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0201(01005 Metric)
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Maximum Component Size
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2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
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Component Package Types
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BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
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Minimum Pad Pitch
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0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
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Minimum Trace Width
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0.10 mm (4 mil)
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Minimum Trace Clearance
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0.10 mm (4 mil)
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Minimum Drill Size
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0.15 mm (6 mil)
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Maximum Board Size
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18 in x 24 in (457 mm x 610 mm)
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Board Thickness
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0.0078 in (0.2 mm) to 0.236 in (6 mm)
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Board Material
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CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
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Surface Finish
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OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
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Solder Paste Type
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Leaded or Lead-Free
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Copper Thickness
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0.5OZ – 5 OZ
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Assembly Process
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Reflow Soldering, Wave Soldering, Manual Soldering
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Inspection Methods
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Automated Optical Inspection (AOI), X-ray, Visual Inspection
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Testing Methods In-House
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Functional Test, Probe Test, Aging Test, High and Low Temperature Test
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Turnaround Time
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Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
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PCB Assembly Standards
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ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll
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Unixplore Value-Added EMS Service
● IC pre-programming service with file in format of HEX,ELF and BIN.
● Intelligent Lighting System PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance
PCBA Production Procedure
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1. Automatic solderpaste printing
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2. solderpaste printing done
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3. SMT pick and place
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4. SMT pick and place done
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5. ready for reflow soldering
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6. reflow soldering done
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7. ready for AOI
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8. AOI inspection process
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9. THT component placement
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10. wave soldering process
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11. THT assembly done
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12. AOI Inspection for THT assembly
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13. IC programming
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14. function test
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15. QC Check and Repair
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16. PCBA conformal coating Process
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17. ESD packing
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18. Ready for Shipping
Packaging
For PCBA
For Finished Product
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