PLC controller PCBA

Unixplore Electronics specializes in one-stop turnkey manufacture and supply for uninterruptible power supply PCBA in China since 2008 with certification of ISO9001:2015 and PCB assembly standard IPC-610E,which is widely used in various industrial control equipments and automation systems.

Model:UE-148

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Product Description

What is PLC controller PCBA?

Unixplore Electronics is proud to offer you PLC controller PCBA. Our goal is to ensure that our customers are fully aware of our products and their functionality and features. We sincerely invite new and old customers to cooperate with us and move towards a prosperous future together.

PLC PCBA refers to the Printed Circuit Board Assembly part of the programmable logic controller (PLC), which is one of the core components of the PLC. PLC is a computer used for industrial control. It is widely used in automation engineering and can complete functions such as real-time monitoring, control, regulation, and protection of industrial processes. PLC PCBA is the core part to achieve this function and has the following main components:

Controller: Responsible for executing program control, implementing control logic through software algorithms, and controlling various input and output devices.

Input interface: Collect signals from various sensors, signaling devices and switches, and transmit the signals to the PLC controller for processing through the input interface.

Output interface: transmit the control signal processed by the controller through program logic to the on-site actuator to control various output devices.

Power management: PLC PCBA performs stable power management to ensure the stability and continuous operation of the PLC system.

As the core of PLC, PLC PCBA has industrial-level reliability, robustness and stability, and can be widely used in processing production, automated production lines, industrial robots, industrial automation and other fields. Different PLC PCBAs need to be applied according to different control requirements to meet the cost, stability and reliability requirements of the control system.

Unixplore provides one-stop TURN-KEY service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!

PLC controller PCBA Manufacture

* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery

Unixplore PCB & PCB Assembly Capability

Parameter	Capability
Layers	1-40 layers
Assembly Type	Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
Minimum Component Size	0201(01005 Metric)
Maximum Component Size	2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
Component Package Types	BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
Minimum Pad Pitch	0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
Minimum Trace Width	0.10 mm (4 mil)
Minimum Trace Clearance	0.10 mm (4 mil)
Minimum Drill Size	0.15 mm (6 mil)
Maximum Board Size	18 in x 24 in (457 mm x 610 mm)
Board Thickness	0.0078 in (0.2 mm) to 0.236 in (6 mm)
Board Material	CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
Surface Finish	OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
Solder Paste Type	Leaded or Lead-Free
Copper Thickness	0.5OZ – 5 OZ
Assembly Process	Reflow Soldering, Wave Soldering, Manual Soldering
Inspection Methods	Automated Optical Inspection (AOI), X-ray, Visual Inspection
Testing Methods In-House	Functional Test, Probe Test, Aging Test, High and Low Temperature Test
Turnaround Time	Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
PCB Assembly Standards	ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll

Unixplore Value-Added EMS Service

● IC pre-programming service with file in format of HEX,ELF and BIN.
● PLC controller PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance

PCBA Production Procedure