How to design telematics PCBA control board?
Unixplore Electronics are proud to offer you design telematics PCBA. Our goal is to ensure that our customers are fully aware of our products and their functionality and features. We sincerely invite new and old customers to cooperate with us and move towards a prosperous future together.
It refers to a printed circuit board Assembly that is used to realize the remote information processing system of the vehicle. Telematics is the abbreviation of remote information processing and communication. It is a technology that combines wireless communication technology with vehicle electronic equipment to achieve functions such as remote information transmission, navigation, vehicle tracking, and remote diagnosis of vehicle.
It usually includes the following parts:
Communication module: It is used to implement wireless communication functions, including GPS, GSM, Bluetooth and other communication protocols.
Central control module: usually consisting of a microcontroller to process vehicle information and external communication signals, and control the work of other circuits.
Storage module: used to store vehicle information and remote control instructions and other data.
Input and output module: It is used to achieve the display of vehicle information and state and the control of external equipments.
Power module: It is used to provide stable power supply and is usually provided by a vehicle battery or power adapter.
The design of the Telematics PCBA needs to consider the following factors:
Size and weight: Since PCB needs to be installed inside the vehicle, the impact of size and weight on vehicle performance needs to be considered.
Electromagnetic compatibility: There are many electronic components on PCB, and electromagnetic compatibility issues need to be considered to avoid mutual interference.
High temperature & low temperature resistance: PCB needs to work in different temperature environments, so it is necessary to consider the performance of high temperature and low temperature resistance.
Shockproof and anti-impact: Since the vehicle is often driving on an uneven road, shockproof and impact resistance needs to be considered.
Reliability and stability: PCB needs to work for a long time, so it is necessary to consider issues such as reliability and stability.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!
Telematics PCBA Manufacture
* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery
Unixplore PCB & PCB Assembly Capability
Parameter
|
Capability
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Layers
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1-40 layers
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Assembly Type
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Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
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Minimum Component Size
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0201(01005 Metric)
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Maximum Component Size
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2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
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Component Package Types
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BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
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Minimum Pad Pitch
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0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
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Minimum Trace Width
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0.10 mm (4 mil)
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Minimum Trace Clearance
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0.10 mm (4 mil)
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Minimum Drill Size
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0.15 mm (6 mil)
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Maximum Board Size
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18 in x 24 in (457 mm x 610 mm)
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Board Thickness
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0.0078 in (0.2 mm) to 0.236 in (6 mm)
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Board Material
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CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
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Surface Finish
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OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
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Solder Paste Type
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Leaded or Lead-Free
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Copper Thickness
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0.5OZ – 5 OZ
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Assembly Process
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Reflow Soldering, Wave Soldering, Manual Soldering
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Inspection Methods
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Automated Optical Inspection (AOI), X-ray, Visual Inspection
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Testing Methods In-House
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Functional Test, Probe Test, Aging Test, High and Low Temperature Test
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Turnaround Time
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Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
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PCB Assembly Standards
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ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll
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Unixplore Value-Added EMS Service
● IC pre-programming service with file in format of HEX,ELF and BIN.
● Telematics PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance
PCBA Production Procedure
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1. Automatic solderpaste printing
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2. solderpaste printing done
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3. SMT pick and place
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4. SMT pick and place done
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5. ready for reflow soldering
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6. reflow soldering done
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7. ready for AOI
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8. AOI inspection process
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9. THT component placement
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10. wave soldering process
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11. THT assembly done
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12. AOI Inspection for THT assembly
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13. IC programming
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14. function test
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15. QC Check and Repair
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16. PCBA conformal coating Process
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17. ESD packing
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18. Ready for Shipping
Packaging
For PCBA
For Finished Product
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