How to design and manufacture humidifier PCBA?
We would like to introduce our high-quality humidifier PCBA and provide you with a better understanding of its functions and features.
Unixplore Electronics takes pride in this product, and we invite both new and existing customers to collaborate with us and help create a better future.
The humidifier PCBA control board is a component of the humidifier, which determines the performance and function of the humidifier.
Its role is mainly to control the switch, humidification speed, and humidity display of the humidifier to ensure the normal operation and use effect of the humidifier.
For some simple humidifiers, the control board may only need a power switch, a humidity sensor, and a humidifier drive circuit. When the humidity sensor detects that the indoor humidity is lower than the set value, the humidifier PCBA circuit will start humidifying; when the humidity sensor detects that the indoor humidity is higher than the set value, the humidifier circuit will stop humidifying.
For some more complicated humidifiers, the control board may also need other functions, such as timing switch, humidity display, air purification function, etc.
When designing the humidifier control board, you need to choose the appropriate electronic components and circuit according to the requirements and functions, and assemble and debug according to the design drawings.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!
Humidifier PCBA Manufacture
* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery
Unixplore PCB & PCB Assembly Capability
Parameter
|
Capability
|
Layers
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1-40 layers
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Assembly Type
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Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
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Minimum Component Size
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0201(01005 Metric)
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Maximum Component Size
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2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
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Component Package Types
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BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
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Minimum Pad Pitch
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0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
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Minimum Trace Width
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0.10 mm (4 mil)
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Minimum Trace Clearance
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0.10 mm (4 mil)
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Minimum Drill Size
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0.15 mm (6 mil)
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Maximum Board Size
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18 in x 24 in (457 mm x 610 mm)
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Board Thickness
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0.0078 in (0.2 mm) to 0.236 in (6 mm)
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Board Material
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CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
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Surface Finish
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OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
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Solder Paste Type
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Leaded or Lead-Free
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Copper Thickness
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0.5OZ – 5 OZ
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Assembly Process
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Reflow Soldering, Wave Soldering, Manual Soldering
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Inspection Methods
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Automated Optical Inspection (AOI), X-ray, Visual Inspection
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Testing Methods In-House
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Functional Test, Probe Test, Aging Test, High and Low Temperature Test
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Turnaround Time
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Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
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PCB Assembly Standards
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ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll
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Unixplore Value-Added EMS Service
● IC pre-programming service with file in format of HEX,ELF and BIN.
● Humidifier PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance
PCBA Production Procedure
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1. Automatic solderpaste printing
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2. solderpaste printing done
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3. SMT pick and place
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4. SMT pick and place done
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5. ready for reflow soldering
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6. reflow soldering done
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7. ready for AOI
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8. AOI inspection process
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9. THT component placement
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10. wave soldering process
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11. THT assembly done
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12. AOI Inspection for THT assembly
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13. IC programming
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14. function test
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15. QC Check and Repair
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16. PCBA conformal coating Process
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17. ESD packing
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18. Ready for Shipping
Packaging
For PCBA
For Finished Product
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