Set Top Box PCBA

Product Description

How to find a good plant for your Set Top Box PCBA project?

If you are looking for a comprehensive selection of Set Top Box PCBA manufactured in China, Unixplore Electronics is your ultimate source. Their products are priced very competitively and accompanied by top-notch after-sales service. Moreover, they actively seek collaborative relationships that are mutually beneficial.

In order to find a good STB PCBA(Printed Circuit Board Assembly) factory, you can consider the following aspects:

Factory Scale and Professionalism: Ensure that the factory has sufficient scale and professionalism to meet the production needs of the set -top box PCB. A complete STB PCBA controller production line should include equipment and other devices such as tin paste printing machines, patch machines, reflux welding, peak welding, AOI inspection equipment, ICT online tester. In addition, we must understand whether the equipment processing capabilities of the factory meet the processing process requirements of the set -top box circuit board.

Quality Guarantee: Check whether the factory has passed the ISO9001 quality management system certification, whether it is assembled and produced in accordance with the IPC-A-610F electronic assembly acceptance standard, and whether there are SOP job descriptions and other required documents to guide employees' production work. These can reflect the quality management level of the factory.

Industry Experience: Understand the factory's operation time, the field of processing products, and the degree of difficulty in processing products. Selecting factories with rich industry experience, processing set-top-box or products in similar fields can ensure that the factory has the corresponding technical strength and production capacity.

Service Consciousness: Investigate the service awareness of the factory, including pre -sale services and after -sales service. A good factory should be able to provide customers with comprehensive services, including technical support, quality guarantee, delivery time and other guarantees.

Customer Feedback: By understanding the evaluation and feedback of the factory that previously cooperated with the factory, you can better understand the strength and service level of the factory. You can view information such as successful cases and customer evaluation through the factory's official website.

In summary, to find a good set-top-box PCB assembly factory, you need to comprehensively consider the scale, professionalism, quality assurance, industry experience, service awareness, and customer feedback of the factory. Through various inspections and comparisons, choosing a factory that is most suitable for you can ensure the production quality and efficiency of the PCB card of the set -top box.

UNIXPLORE provides one-stop turnkey contract electronic manufacturing service for your project. Feel free to contact us for your board building. We can quote in 24 hours after we receive your Gerber file and BOM list.

Set Top Box PCBA Manufacture

* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery

Unixplore PCB & PCB Assembly Capability

Parameter	Capability
Layers	1-40 layers
Assembly Type	Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
Minimum Component Size	0201(01005 Metric)
Maximum Component Size	2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
Component Package Types	BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
Minimum Pad Pitch	0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
Minimum Trace Width	0.10 mm (4 mil)
Minimum Trace Clearance	0.10 mm (4 mil)
Minimum Drill Size	0.15 mm (6 mil)
Maximum Board Size	18 in x 24 in (457 mm x 610 mm)
Board Thickness	0.0078 in (0.2 mm) to 0.236 in (6 mm)
Board Material	CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
Surface Finish	OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
Solder Paste Type	Leaded or Lead-Free
Copper Thickness	0.5OZ – 5 OZ
Assembly Process	Reflow Soldering, Wave Soldering, Manual Soldering
Inspection Methods	Automated Optical Inspection (AOI), X-ray, Visual Inspection
Testing Methods In-House	Functional Test, Probe Test, Aging Test, High and Low Temperature Test
Turnaround Time	Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
PCB Assembly Standards	ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll

Unixplore Value-Added EMS Service

● IC pre-programming service with file in format of HEX,ELF and BIN.
● Set Top Box PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance

PCBA Production Procedure