How to manufacture vacuum cleaner PCBA?
We want to take this opportunity to introduce you to our high-quality vacuum cleaner PCBA at Unixplore Electronics.
Our primary objective is to make sure that our customers fully comprehend the capabilities and features of our products. We are always eager to partner with our existing and new customers to foster a better future.
The following steps are required to make a vacuum cleaner PCBA control board:
Design printed circuit board: Design the corresponding circuit board according to the needs and functions of the vacuum cleaner.
Select electronic components: According to the functions of the circuit board, choose appropriate electronic components, such as motor, sensors, power supply, switch, etc.
Make a printed circuit board assembly: soldering electronic components on the PCB circuit board.
Test control board: Check if all the functions work, such as whether the switch can be switched normally, whether the sensor can correctly detect, etc.
Assemble the PCBA with housing: assemble the control board and other components to complete the assembly of the entire vacuum cleaner.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!
Vacuum Cleaner PCBA Manufacture
* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery
Unixplore PCB & PCB Assembly Capability
Parameter
|
Capability
|
Layers
|
1-40 layers
|
Assembly Type
|
Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
|
Minimum Component Size
|
0201(01005 Metric)
|
Maximum Component Size
|
2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
|
Component Package Types
|
BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
|
Minimum Pad Pitch
|
0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
|
Minimum Trace Width
|
0.10 mm (4 mil)
|
Minimum Trace Clearance
|
0.10 mm (4 mil)
|
Minimum Drill Size
|
0.15 mm (6 mil)
|
Maximum Board Size
|
18 in x 24 in (457 mm x 610 mm)
|
Board Thickness
|
0.0078 in (0.2 mm) to 0.236 in (6 mm)
|
Board Material
|
CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
|
Surface Finish
|
OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
|
Solder Paste Type
|
Leaded or Lead-Free
|
Copper Thickness
|
0.5OZ – 5 OZ
|
Assembly Process
|
Reflow Soldering, Wave Soldering, Manual Soldering
|
Inspection Methods
|
Automated Optical Inspection (AOI), X-ray, Visual Inspection
|
Testing Methods In-House
|
Functional Test, Probe Test, Aging Test, High and Low Temperature Test
|
Turnaround Time
|
Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
|
PCB Assembly Standards
|
ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll
|
Unixplore Value-Added EMS Service
● IC pre-programming service with file in format of HEX,ELF and BIN.
● Vacuum cleaner PCBA Function test fixture customized according to client's test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance
PCBA Production Procedure
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1. Automatic solderpaste printing
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2. solderpaste printing done
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3. SMT pick and place
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4. SMT pick and place done
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5. ready for reflow soldering
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6. reflow soldering done
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7. ready for AOI
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8. AOI inspection process
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9. THT component placement
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10. wave soldering process
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11. THT assembly done
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12. AOI Inspection for THT assembly
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13. IC programming
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14. function test
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15. QC Check and Repair
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16. PCBA conformal coating Process
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17. ESD packing
-
18. Ready for Shipping
Packaging
For PCBA
For Finished Product
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